Plasma cleaner,Carton plasma surface treatment machine,Adhesion processor,Electronic ion processor
Activated surfaceImprove the hydrophilicity of the product
Improve product surface adhesion
Processing before printing and bonding
Environmental protection technology, low temperature plasma, increase printing, dispensing, coating and other bonding effect
Plasma cleaner,Carton plasma surface treatment machine,Adhesion processor,Electronic ion processor
Introduction to low temperature plasma surface treatment technology
The energy of particles in low-temperature plasma is generally about several to ten electron volts, which is larger than the bond energy of polymer materials (several to ten volts), and can completely break the chemical bonds of organic macromolecules and form new bonds, but it is far lower than high-energy radioactive rays, which only involves the surface of the material and does not affect the performance of the matrix. In low-temperature plasma in non-thermodynamic equilibrium state, electrons have high energy, which can break the chemical bonds of molecules on the surface of materials and improve the chemical reactivity of particles (greater than that of hot plasma), while the temperature of neutral particles is close to room temperature. These advantages provide suitable conditions for surface modification of heat-sensitive polymer polymers. Through low temperature plasma surface treatment, a variety of physical and chemical changes occur on the surface of the material, or produce etching and rough process, or form a dense cross-linked layer, or introduce polar groups containing oxygen, so that the hydrophilicity, cohesiveness, chromability, biocompatibility and electrical properties are improved. By treating the surface of the material under the appropriate technological conditions, the surface morphology of the material has changed significantly, and a variety of oxygen-containing groups have been introduced to make the surface change from non-polar, difficult viscosity to a certain polarity, easy viscosity and hydrophilicity, which is conducive to bonding, coating and printing. However, because corona can only be carried out between two adjacent parallel electrodes, and the distance should not be too large, the corona processing method is not suitable for dealing with the surface polarization problem of three-dimensional objects. The weakness is that all polymers are flammable and have a low melting point if treated by pyrofusion. When organic materials are placed under high temperature flame, they will deform, discolor, rough surface, burn and emit every gas due to high temperature treatment. And the processing technology is difficult to master. The low temperature plasma flow process is the best method to modify the surface of 3D object. The common principle is shown in the figure. By applying AC high frequency and high voltage at both ends of the electrode, the air between the two electrodes generates gas glow discharge and forms an isoionization zone. Plasma is blown by air currents to reach the surface of the object being treated.
Plasma cleaner,Carton plasma surface treatment machine,Adhesion processor,Electronic ion processor
Plasma application horizon
Electronic glass, printing jet code, plastic rubber, electronic packaging
Packaging industry
Professional to improve the film paper, glazed paper, polished, gold and silver card, aluminum plated paper, UV, OPP, PP, PE and other color boxes, color box surface paste box fastness;
Electronic industry
Electronic components processing plasma pretreatment, PCB cleaning, removal of static electricity, LED support, IC surface cleaning and bonding.
Automobile industry
Plasma surface pretreatment process is adopted for car headlight bonding, brake pad, wiper, hood, instrument and bumper;
Printing code industry
Plasma pretreatment before pad printing, screen printing and jet coding on the surface of composite materials such as plastic, metal and boyao can improve the adhesion of material surface to ink
Precision glass
All kinds of precision glass, spraying, printing, bonding before treatment. LCD IC binding before the terminal surface cleaning, improve the glass surface cleanliness and hydrophilicity:
Plastic industry
Plastic, rubber, gold and other pretreatment before bonding, improve the surface adhesion; · Pretreat the plastic shell of mobile phones, computers, toys and so on before painting to improve the surface adhesion
Plasma cleaner,Carton plasma surface treatment machine,Adhesion processor,Electronic ion processor
Aviation industry
Plasma cleaning applications
With the development of the aviation industry, manufacturers will be looking for products with longer life, more reliable quality and lower cost. Previously, aircraft masks and strips were made of aluminum alloy, but now, these parts are mainly made of carbon fiber reinforced plastics. Plasmas play a big role in this. Carbon fiber reinforced plastic surface stability is better, so that the bonding and spraying process presented a more perfect state
Metal industry
(Whether it's the metal accessories we wear or the metal tables and chairs we use in our homes, they may all have plasma treated surfaces. Nowadays, people are becoming more and more sophisticated in product design. Manufacturers in order to meet the needs of consumers will produce a variety of beautiful and durable metal products to attract the market, it can be said that plasma surface treatment of materials has infiltrated into our lives, in the past 30 years, low temperature plasma is widely used to change the mechanical properties of the surface of metal materials, plasma surface treatment of metal is :1. The friction and corrosion resistance of iron and steel alloys can be improved by ion beam nitrizing. 2. When ions are injected into metal surface, metal solid solution and sediment can be formed, so the hardness and wear of metal materials can be improved
Medical industry
Medical materials refer to inanimate materials used in contact with biological tissues to form functions. They are very good auxiliary materials in medical treatment, including polymer materials, metals, ceramics, glass or composite of various materials, etc., which are widely used in artificial organs, surgical repair, dental materials, cladding materials, orthopedic devices and medicine. Functional and mechanical properties, these materials are very good, but good biocompatibility is also quite critical, using plasma surface modification method can make them good compatibility, plasma only on the surface of a thin layer of treatment, does not change the performance of the material, and sterilization effect. So plasma surface treatment is becoming more and more widely used in medical materials.
Household appliance industry
Surface coating, spraying and bonding processes of daily necessities and household appliances. Plasma pretreatment can improve the bonding and coating quality of products
Plastic industry
Plastic, rubber, metal and other pretreatment before bonding, improve the surface adhesion, mobile phones, computers, toys and other plastic shell spray pretreatment, improve the surface adhesion
Packaging industry
In the field of printing and packaging applications, perhaps in the plasma surface treatment before what is not much known to the public, in fact, we very early began to use corona discharge, flame treatment surface modification method, that is, the most common form of discharge in the ionosome - dielectric barrier discharge (DBD) but now low temperature plasma processor has been widely used in the packaging industry, Change the printability of the packaging surface and the adhesion of the composite surface, plasma processing function for UV, coating, glazing, polymer and other materials surface treatment; Professional improve coated paper, glazed paper polishing, gold and silver card, aluminum plated paper, UV, OPP, PP, PET and other color boxes, color box surface paste box fastness; Eliminate all kinds of packaging box opening problem. Improve work efficiency, reduce grinding pollution, eliminate paper powder pollution of box paste machine, save consumables, save glue cost
Photoelectric glass and electronic industry applications
All kinds of glass surface cleaning, improve the glass surface hydrophilicity, optimize the plating, printing, bonding and spraying technology;
@ Flexible and non-flexible printed circuit board contact cleaning, LED fluorescent lamp "contact" cleaning and improve the surface adhesive firmness;
Precision glass
@ Electronic components, PCB cleaning, IC surface cleaning, activation enhancement binding, etc.; @LCD LCD screen terminal surface before plasma cleaning;
Electronic industry
Electronic components processing of plasma pretreatment, PCB cleaning, electrostatic removal, LED support, IC surface cleaning and bonding
Automobile industry
EPDM rubber strip spray lubrication coating or flocking glue pretreatment process; Plasma surface pretreatment technology is used for car headlight bonding, brake pad wiper, hood, instrument and bumper
Plasma cleaner,Carton plasma surface treatment machine,Adhesion processor,Electronic ion processor
1. What does plasma surface processor (cleaning machine) do?
Plasma surface processor uses current to generate normal temperature plasma to act on the tongue surface of various packaging such as toothpaste box, cigarette box, wine box and gift box. After processing and gluing, there will be no ungluing problem, and you can paste the box with ordinary glue, greatly reducing the cost of glue.
Is your company using a fully automatic box paste machine? The plasma surface processor can be used together with the box paste machine.
2. What are the products of plasma surface processor?
A: Currently on the market is the common single nozzle plasma surface processor. And our company has developed a number of products such as double nozzle, three nozzle, rotating nozzle, etc. Our professional R & D team can also specialize in R & D and production according to customers' needs.
3. Main functions and advantages of plasma surface processor?
A: 1. Spray plasma flow is neutral, can be a variety of polymer, glass, metal, semiconductor, rubber, PCB circuit board and other materials for surface treatment.
2. Plasma surface processor after treatment to remove hydrogen carbide dirt, such as grease, auxiliary additives, is conducive to bonding, durable and stable performance, long retention time.
3 plasma temperature is high and low, for different materials to choose different temperature plasma, (power size can be adjusted) suitable for those surface materials sensitive to temperature products.
4. Every type of atmospheric pressure equipment has on-line function! Can be directly installed on the production line, with field equipment online operation processing! Relative to the reverse operation of edging machine, greatly improve the work efficiency.
5. Only air and electricity are consumed, so the operation cost is low and the operation is safer.
6. Dry method treatment without pollution, no waste water, meet the requirements of environmental protection; And replace the traditional edging machine, put an end to the impact of paper powder paper wool on the environment and equipment.
7. After plasma surface processor treatment, ordinary glue can be used to stick the box, reducing the production cost. Plasma processor introduction: plasma technology is a good solution to the coated paper, glazing paper, coated paper, aluminum plated paper, UV coating, PP, PET and other materials bonding is not strong, or unable to bond the problem. To solve the problem that many enterprises used to use the traditional local coating, local glazing, surface grinding or cutting paste line, the use of special glue to improve the bonding method.
Plasma technology after the use of ordinary water-based glue can be very good bonding, no longer because of different cardboard and replace different glue. Not only effectively solve the paste box, paste box production process problems, but also have a good guarantee for the enterprise's process, efficiency, quality.
4. Plasma treatment process can achieve selective surface modification:
1. Activation: greatly improve the wettability of the surface, forming an active surface
2. Cleaning: Remove dust and oil, fine cleaning and electrostatic removal
3. Coating: A functional surface is provided by a surface coating treatment
4. Improve the adhesion ability of the surface
5. Improve the reliability and durability of surface bonding
5. Application Field:
All kinds of glass surface cleaning, improve the glass surface hydrophilicity, optimize the glass coating, printing, bonding and spraying technology;
Flexible and non-flexible printed circuit board contact cleaning, LED fluorescent lamp "contact" cleaning and improve the surface adhesive firmness;
Electronic components, PCB cleaning, IC surface cleaning, activation enhancement binding, etc.;
Plasma cleaning before LCD terminal lamination;
Automotive industry application
Automotive EPDM seal strip, flocking and pre-coating pretreatment instead of using base coating;
Car lamp base, groove, brake pad, bumper bonding, plasma pretreatment before spraying;
Pre-treatment of automobile anti-puncture tire before gluing;
New energy vehicle lithium battery electrode plate welding, coating surface activation, cleaning, etc.;
Plastics industry application
PP, PVC, PET, PC, PE, PTFE and other types of plastic materials spraying, printing, electroplating, bonding and flocking before treatment.
All kinds of plastic, silicone, rubber, metal and other materials spraying, printing, electroplating, bonding before surface modification, removal of surface pollutants;
Mobile phones, computers, toys and other plastic shell printing, spray pretreatment, improve surface adhesion;
Plastic cosmetic bottle preprocessing before printing, improve the surface adhesion can prevent word falling off and improve product quality;
Packaging industry application
Professional improve coated paper, glazing paper, polishing, gold and silver card, aluminum plated paper, UV, OPP, PP, PET and other color boxes, color box surface paste box fastness;
Plasma pretreatment of milk powder cans and beverage cans before welding;
Printing and coding industry applications
Plasma pretreatment before pad printing, screen printing and jet coding on the surface of plastic, metal, glass and other composite materials to improve the adhesion of material surface to ink;
PE, PTFE, silicone rubber wire and cable coding before processing;
PVC, PET, ABS smart card pre-processing;
Appliance industry application
Plasma activation before coating, spraying and bonding of daily necessities and household appliances can improve the surface adhesion and bonding force of products.
Health pot heating plate plasma cleaning enhanced glue adhesion, firmness, etc.;